December 04, 2012 Volume 08 Issue 45

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


Navy researchers look to rotating detonation engines to power the future

With its strong dependence on gas-turbine engines for propulsion, the U.S. Navy is always looking for ways to improve fuel consumption. At the Naval Research Laboratory (NRL), scientists are studying the complex physics of Rotating Detonation Engines (RDEs), which offer the potential for high-dollar savings by way of reduced fuel consumption in gas-turbine engines, according to Dr. Kazhikathra Kailasanath, who heads NRL's Laboratories for Computational Physics and Fluid Dynamics.

Many Navy aircraft use gas-turbine engines for propulsion, with the Navy's gas-turbine engines being fundamentally similar to engines used in commercial airplanes. The Navy also depends on gas-turbine engines to provide propulsion and electricity for many of its ships. Even as future ships move toward the model of an "all-electric" propulsion system, they will still need gas-turbine engines to produce electricity for the propulsion system and other critical systems. So building a gas-turbine engine that can handle the Navy's requirements for its warfighting ships and provide greater fuel efficiency is a high priority for researchers.

The U.S. Navy finds gas-turbine engines attractive because they scale nicely to large powers, are relatively small and self-contained, and are relatively easy to maintain. The gas-turbine engines the Navy uses today are based on the Brayton thermodynamic cycle, where air is compressed and mixed with fuel, combusted at a constant pressure, and expanded to do work for either generating electricity or for propulsion. To significantly improve the performance of gas-turbine engines, researchers need to look beyond the Brayton cycle to explore alternative and possibly more innovative cycles.

NRL researchers believe that one attractive possibility is to use the detonation cycle instead of the Brayton cycle for powering a gas turbine. NRL has been on the forefront of this research for the last decade and has been a major player in developing Pulse Detonation Engines (PDEs), which use the detonation cycle rather than the Brayton thermodynamic cycle used in previous gas-turbine engines. Use of the detonation cycle eliminates the need for compressors to generate the high pressures required by the engines.

NRL researchers have constructed a model of a Rotating Detonation Engine.[Photo: U.S. Naval Research Laboratory]

 

 

Controlling detonations, however, is the key to maximizing efficiency. The Rotating Detonation Engine (RDE) is an even more attractive and different strategy for using the detonation cycle to obtain better fuel efficiency. It can do this by allowing the detonation to propagate azimuthally at phenomenal speed around the combustion chamber, thereby holding the inflow kinetic energy to a relatively low value and using most of the compression for better efficiency.

NRL researchers have constructed a model for simulating RDEs, using earlier work done on general detonations as a foundation.

Using models to study the detonation processes and dynamics allows the researchers to understand more fully the flow field, wave structure, the basic thermodynamic cycle, and the key role that pressure change plays in engine performance. These simulations also allow researchers to study performance under a wide array of conditions and how it is affected by engine and sizing parameters.

NRL researchers believe that RDEs have the potential to meet 10% increased power requirements as well as 25% reduction in fuel use for future Navy applications. Currently there are about 430 gas turbine engines on 129 U.S. Navy ships. These engines burn approximately $2 billion worth of fuel each year. By retrofitting these engines with the rotating detonation technology, researchers estimate that the Navy could save approximately $300 to $400 million a year.

NRL researchers estimate that retrofitting engines on existing Navy ships, like the USS Arleigh Burke pictured here, with rotating detonation technology could result in millions of dollars in savings a year. [Photo: U.S. Navy/Mass Communication Specialist 1st Class Tommy Lamkin]

 

 

 

 

Like PDEs, RDEs have the potential to be a disruptive technology that can significantly alter the fuel efficiency of ships and planes; however, there are several challenges that must be overcome before the benefits are realized, says Kailasanath. NRL scientists are now focusing their current research efforts on getting a better understanding of how the RDE works and the type of performance that can be actually realized in practice.

You can read more about the specifics of NRL's research on RDEs by clicking here to download the NRL Review article titled, "Rotating Detonation-Wave Engines," by D.A. Schwer and K. Kailasanath, Laboratory for Computational Physics and Fluid Dynamics.

Source: NRL

Published December 2012

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